Terrco Grinding Plate
Grit: Customizable #6, #10, #16, #20, #30, #60, #80, #100, #120, #180, #220
Connection Type: TERRCO
Segment Type: Customizable
Segment Qty: Customizable
Bond: Extremely Soft, Very Soft, Soft, Hard, Very Hard, Extremely Hard.
Components: Diamond + Metal Powder with Metal Bond
Applied Machines: TERRCO Floor Grinder
Description
Technical Parameters
Terrco Diamond Grinding Plate – Designed specifically for Terrco floor grinders. Columnar/trapezoid/arrow segments available. Sintered metal bond. Coarse grinding, coating removal, medium grinding – all in one.
The Terrco Grinding Plate is a metal bond diamond grinding tool specifically designed for Terrco series floor grinders (including Terrco 701-S, 3100-SPV, and other models). It uses a sintered metal bond to lock high‑concentration industrial diamonds into the segments, which grind concrete floors efficiently through the rotating heads of the floor grinder.
What does the Terrco Grinding Plate do?
Simply put, it's the "dedicated shoe" for Terrco floor grinders. In a complete floor grinding workflow, the Terrco Grinding Plate handles the heavy lifting – coarse leveling, coating removal, and opening the concrete surface.
What makes Terrco Grinding Plates unique:
Columnar segment design: The most distinctive feature of Terrco grinding plates – 1 large columnar segment with 4 rectangular grooves. The grooves create chip evacuation channels during rotation – dust and slurry are continuously expelled, preventing clogging.
Multiple segment shapes available: Beyond columnar, options include trapezoid segments (8‑10 pieces), bar‑shaped segments (3‑6 pieces), arrow segments, and more.
Tapered plug design: 50mm tapered plug – easy to install and remove.
Sintered metal bond: Diamond particles uniformly distributed in the metal matrix – fresh diamonds continuously exposed as the bond wears.
Wide grit range: From 6# (coarse) to 400# (pre‑polish preparation) – full process coverage.
Six bond hardness options: Extremely Soft, Very Soft, Soft, Hard, Very Hard, Extremely Hard – precisely matched to concrete strength.
Wet and dry: Wet grinding extends life and reduces dust; dry grinding with a vacuum also works.
As a source factory, we support full customization: segment shape, grit size, bond hardness, and mounting interface.
Q1: Which machines are Terrco Grinding Plates compatible with?
Terrco Grinding Plates are designed specifically for Terrco series floor grinders, including:
Terrco 701‑S – suitable for projects under 5,000 sq. ft.
Terrco 3100‑SPV – self‑propelled, for large projects over 10,000 sq. ft.
Other Terrco models
They mount via a tapered plug or quick‑change system – easy to install and remove without special tools.
If you're not sure whether your machine is compatible, just send us the model number and we'll confirm for you.
Q2: What's the advantage of the columnar segment with grooves?
The columnar segment is the most distinctive feature of Terrco plates. Each plate has one large columnar diamond segment with 4 rectangular grooves.
These grooves do three things:
① Chip evacuation – Dust and slurry are continuously expelled through the grooves, so the segment doesn't clog. No clogging = no slipping = consistent grinding efficiency.
② Heat dissipation – The grooves allow air circulation, reducing friction heat and extending segment life.
③ More uniform scratch pattern – The groove structure leaves a more even grinding pattern on the floor, which means less finish work later.
So when a customer asks "why columnar?" – these are the three points to hit.
Q3: What materials can Terrco plates grind? Can they be used dry?
Materials: New or old concrete (all strengths), terrazzo, natural stone (granite, marble), masonry.
Works both dry and wet. For dry grinding, you must use a vacuum (OSHA silica dust limits are strict). Wet grinding uses water – no dust, longer life.
Recommendations for customers:
Large indoor areas → dry + vacuum
Dust‑sensitive environments (hospitals, schools) → wet
Long continuous runs → wet (longer life)
Outdoor, no water → dry
Q4: Can Terrco plates remove epoxy and old coatings?
Yes. And that's one of their main uses.
For stripping epoxy, paint, adhesives, VCT mastic, or thin‑set, use coarse grit (16#–30#) + metal bond Terrco plates. The coarse columnar or arrow segments "chew" through coatings efficiently.
For extra‑thick or sticky coatings (like elastic coatings), we recommend PCD Terrco plates. PCD doesn't "grind" – it "scrapes" coatings off like a blade, much faster.
The standard workflow: PCD first to remove thick coatings, then metal bond diamond segments to clean up any thin coating left behind. We offer both – just tell us what you need.
Q5: How do I choose bond hardness? How do the six grades match up?
This is the most common and most misunderstood question. The rule is simple: hard floor = soft bond; soft floor = hard bond.
Terrco plates come in six bond hardness grades:
| Bond grade | Concrete strength | Why |
|---|---|---|
| Extra Soft (XS) | >7000 PSI (extra hard) | Concrete is so hard – bond must wear fast to expose fresh diamonds |
| Very Soft (VS) | 5500‑7000 PSI (very hard) | Prevents glazing |
| Soft (S) | 4000‑5500 PSI (hard) | Balances wear and life |
| Hard (H) | 2500‑4000 PSI (medium) | Standard conditions |
| Very Hard (VH) | <2500 PSI (soft) | Soft concrete is abrasive – hard bond gives decent life |
| Extra Hard (XH) | Very soft concrete | Soft‑floor specialty – longest life |
If a customer asks "why soft bond for hard concrete?" – Hard concrete doesn't wear the bond easily. If the bond is too hard, dull diamonds can't shed and the plate glazes – it stops cutting. Soft bond wears faster, keeping diamonds exposed and sharp.
If they ask "why hard bond for soft concrete?" – Soft concrete is abrasive and wears down the bond quickly. A soft bond would wear out too fast – hard bond gives you reasonable life.
Q6: How do I choose grit? What's the difference between 6#, 16#, 30#, 60#, and 120#?
Terrco plates cover a full grit range from 6# to 400# – from coarse grinding to pre‑polish preparation.
| Grit | Use | Surface finish |
|---|---|---|
| 6#–16# (coarse) | Thick coating removal, rough leveling | Rough (scratches) |
| 25#–40# (medium‑coarse) | General grinding, thin coating removal, surface prep | Medium |
| 60#–80# (medium‑fine) | Medium grinding, removing coarse scratches | Smoother |
| 120#–150# (fine) | Finish grinding, pre‑polish prep | Smooth |
| 200#–400# (ultra‑fine) | Fine polishing, high‑gloss prep | High gloss |
The workflow must be step‑by‑step – don't skip grits: 16#–30# (coarse) → 60#–80# (medium) → 120#–150# (fine) → 200#–400# (ultra‑fine). Skipping leaves deep scratches that are hard to remove later.
Q7: Are you a factory? Can you customize?
We are the source factory. Monthly capacity for Terrco plates is 10,000+ pieces. Standard sizes ship in 7‑10 days; bulk orders in 2‑3 weeks.
Customization options:
Segment shape: Columnar (1 large segment + 4 grooves) / Trapezoid (8‑10 segments) / Bar‑shaped (3‑6 segments) / Arrow
Grit: 6# – 400#
Bond hardness: Extra Soft / Very Soft / Soft / Hard / Very Hard / Extra Hard
Process: Sintered metal bond (standard) / PCD (for coating removal)
Mounting: Tapered plug / Quick‑change system
OEM / white‑label: Your brand, custom packaging
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Customized size please consult Diaflex for feasibility.
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